Welcome to the 2011 Boat Repair Story
Or, how we worked our way
through the summer
Tyres
OK, the first
thing I thought I'd share
is about tyres. Yes, the trailer came with tyres, and the load
rating was adequate for the load (Rating D,) and they were
Goodyear Marathon, made in Canada. So after 6 years we still
had 1/2 the tread left, and the sidewalls looked good. Then I
saw one that has a small tread separation and, of course I replaced
both tyres on the port side. And got to replace the other two as we
passed through Redding, Ca. At that time I thought about the
following little morals, and I'm going to share them.
Trailer tyres are now good for 5 years, and I don't know why. Just
replace them at that time. Next, we don't
make trailer tyres in the USA any more, even Goodyears. Just buy the
Chinese tyres they offer you and save the time looking. We buy Big
O's because they offer a 3 year workmanship warranty, which we've
never used. Their tyres look, tread wise, just like any of the other
Chinese trailer tyres we've bought, so I suspect they're all from the
same factory. Last, the new tyres have a load rating of E. That
may solve the tread seperation problem, and we have 5 years to see if
they do.
Trailer Hubs
We had a leak in
one of the trailer hub caps, which was a real
problem, because the trailer hubs are oil filled. If that hub cap
leaks, the oil is gone and the bearings seize. We finally found the
aluminum caps in Olympia, Wa (as we passed through,) and changed the
leaking one in a Wal-Mart parking lot, and the rest on Lummi Island. So
my message is: if you have oil filled hubs (and E-Z Loader has
them,) change to the aluminum caps if you have plastic. The plastic
will fail. They're easy to change at home BEFORE you leave, and a
bear to do so on the road. You can see the difference between the
aluminum (installed) and the plastic (inset.) The aluminum now come
stock, since they've had enough failures with the plastic ones; the
E-Z Loader parts department will sell you plastic caps so be sure you
say “aluminum.”
Honda Outboard
We have a 9.9 Honda outboard on
Journey On which we use as a
get-me-home motor and for the dinghy motor. Well, this year, I
changed the oil and threw it in the back of the pickup, since I was
running short of time. So we hung the outboard on the back of
Journey On as part of the launch procedure and off we went. Next, I
tried starting it in Roche Harbour so that I could take the grandkids
for a ride. Wouldn't start, so I used some ether starting spray too
see where the problem was; since it ran, I assumed that it was the
carb. So we rowed the dinghy the rest of the time. Finally got back
to Bellingham and took the motor to the local Honda dealer. He gave
me an estimate of $125 (electric start costs more to fix.) Borrowed
a dinghy outboard from our Lummi Island friends, Larry and Joanie,
and left for another week. A day or so later, got a call from the
dealer (cell phones cover the San Juans,) who told me the carburetor
was being cleaned since it had algae in it, but I also needed a new
prop, the cooling system was leaking, etc, etc. Asked them to fix
the carb. Picked up the motor when I got back, the bill was $233, with
no
explanation. Asked if they started the motor; the guy loading it
into my truck said “of course.” Left Bellinghan again, with
the Honda kicker this time, and then tried to start the motor. No
start, until I
pumped the accelerator pump. Dealer told me that it was an
electrical problem, and bring it back. I thanked then, and left.
After
I got home I took the carb apart, only 4 bolts hold it on (see
picture,) and found that indeed they cleaned out the float bowl, but
nothing else. Bought $25 worth of gaskets an d o-rings from
Boats.net, blew out the jets and after reassembling it, it started
first pull.
My message is that a lot of dealers are there to sell parts,
not
solve the problem. When that dealer told me of all the other parts I
needed, I should have told them to stop right there and got the
motor, ordered a new carb off the internet, had it sent locally and
installed it myself. I don't know what else to do, but it'll be a
cold day when I visit a Honda dealer when I'm away from home. Oh,
and start everything BEFORE I leave home, that was my basic mistake.
The carb is circled in the picture, the other circle is a bare
gas
coupling I got and installed. I do agree that the fuel caused the
problem, and with this fitting I can blow the residual gasoline out
when I store the motor. This includes the filter, fuel pump and
lines as well as draining the carb (Honda provides a drain screw.)
Anchor Windlass
The anchor windlass failed when we tried to raise the anchor
in
Prevost Harbor, S tuart Island.
Fortuitously, we found
the
manual lever Lewmar supplies to manually wind the windlass, and used
it. But the windlass was dead, and I couldn't revive it. So we
ordered a new one, which was a major expense. However, I searched
the internet for a windlass that would fit, as they don't make the
one which came with the boat anymore, and got the lowest price. So,
instead of a 600 model, I ordered a 700 model, and through the modern
miracle of internet purchases was able to have it mailed to friends on
Lummi Island. Arrived in a week, and looked good. Note that Lewmar
has change their factory from Europe to Thailand, and redesigned the
600 into a 700. It's slightly bigger and the gipsy
has changed.
So, there I am, installing the 700, whilst on the dock in
Squalicum Harbor, Bellingham. Yanked the old one out after undoing
the anchor chain and dumping it into the locker and unbolting the 3
bolts. Note that the
required opening is larger for the 700 over the 600. I borrowed a wood
rasp
from ½ of our Lummi Island friends, Larry, and went to work, since
the difference is size wasn't much, but the shape is
slightly different. Also, one needs to drill a different hole. Sealed
the edge of the new hole with 3M 4200, and popped the darn
thing in, rethreaded the anchor rode and off we went. The
installation is in the first picture and shows the motor/gearbox and
the bottom brace plate, as well as the bolts. You can use that plate as
a template for the hole. On the topside the
pad the factory made for the 600 is a little small for the 700, but I
just ran a bead of 4200 around the base, and called it a day. Looks
good. Lewamar supplies a relay with the 700, but for the rest of the
trip I used the same switch and wiring. Gotta change that now.
OK, I'd checked to see the motor worked, each way, but at the
first anchoring, it turns out the combination chain/rope gypsy has
changed. While this gypsy worked well with the chain we had, the
rope part just slipped on the gypsy. I had to tail it in by pulling
the line through the chain locker. Our 5 year old anchor line was
salt soaked and just too stiff to fit into the gypsy. Reading the
manual, the windlass was designed to use plaited line or medium lay 3
strand. So I got a great deal on Samson 6 plait line, 200 ft, from
Redden Marine
in Bellingham and used that. The plaited/braided line
is shown to the port. Of course, we have a chain/rope gypsy, so the
rope
has to be spliced directly onto the chain. Never done just that, but
Samson has clear instructions on the web. Spliced the end of the
line onto the 1/4” HT chain, and while it wasn't a work of art,
it's held, and if you read the cruising side, you'll know we tested it.
In addition, they must use some kind of coating on the yarn, because
the line slipped the first time I took the rode in, and then worked
fine the next time. I'll soak the whole rope in water when I
rewire the relay.
Wallis Stove
Journey On came with a diesel stove, which has a blower in the
lid, so that it can act as a heater. Wonderful appliance, and Judy
didn't hesitate ordering it when we bought the boat. The stove is made
in
Finland by Wallis, and has one distributor, in Seattle. It has
worked well for us, but when we needed heat this summer, the blower
wouldn't turn on. We have an Eco fan, which is heat driven, so we
used that for the rest of the summer. By the way, we put the Eco fan
on the small stove burner, it takes no electricity, you can point it
in any direction and its a lot quieter. I actually prefer it to the
lid blower, which is noisier, and just blows across the cabin. But
it blows harder.
I disassembled the stove when we got home, and it turns out
that
the lid switch died. I think the switch is OK, it's just the
mounting board got corroded. Talking to Scan Marine, the Switch is a
$100 item. So I'll just install a manual switch where Judy can turn
the blower on when she wants it, and continue to use the Eco fan. The
picture shows the stove with the ECO fan on the small burner, the
disassembled lid, and the Eco fan box.
Whilst I talked to the distributor, who was very helpful, the
tech
pointed out that while I had the stove apart, I should clean the
burner and change the start up blower, which has a limited life.. The
sum of those parts runs less than the blower switch so I'll do
that. The C-Brats site has an instruction manual for the 95 model: Wallis
95 Stove Repair . Scan Marine mentioned that just after we got
our model 95, Wallis brought out the model 85, which fixed all the
problems. The story of my life.
Propeller
If anyone tells you they've never
gone
aground, they're not only a liar, but they're a damn liar. I certainly
put our sailboat
aground on the East Coast as a matter of course, but
I never damaged the prop (or hull, for that matter.) Well, I now messed
up the propeller this year. Looking at the picture,
there's a red circle around the 7 ft. mark, just where I drove the prop
into some rocks, finally realized what I was doing, raised the motor
and drifted off. Now, normally 7 ft. is OK with us, but notice that
there are a lot of obstruction notes around there. I certainly saw
the red marker, both on the chart and in real life, but my misteak
was in not figuring out where the channel was; if you look below the
red mark, there's a lighthouse symbol and that's the green mark.
Obvious after the fact. We were coming down into Budd Inlet to Swan
Marina,
Olympia at 7 knts, enjoying the day and just didn't pay attention, so I
earned my reward.
Anyway, we were going slow, only
the
trailing edges were banged up, and we finished the trip without
changing the prop (stainless, 4 blade.) Found a repair shop in San
Diego, Propellers of San Diego, and for $150 plus $10 shipping they
did a great job. In addition, for another $25, they would repitch
the prop, which I didn't need, but sounds good.
Boat Shower and Bilge Pump
And, now for the messiest problem. I got tired of paying $4 for a
shower at the various marinas, especially when Journey On came with a
built-in shower in the head and a hot water heater. So, I decided
to take a shower when we were in Roche Harbour. Everybody else
was on a hike, so I would be alone. Got in there, lathered up and
heard the shower sump pump running. All was well, until I got  out
of the shower and saw a couple of gallons of soapy water soaking
the cabin rug. After the comments were over, and we'd cleaned up,
I found that the sump pump was not pumping the water out, though the
pump was running. As you can see, it's in a plastic sump, with an
inlet from both the shower and hot water heater (in case the heater
relief valve relieves.) It live under the floor of the cabinet
across from the shower. The 
inlets are the white hose and the smaller grey one next to it. The
other grey hose is the outlet, going to the overboard fitting.
The pump is a standard Rule 800 bilge pump, connected through a float
switch. The pump would pump intermittently, but when it didn't look
out, the sump overflows. I e-mailed the Rule factory, and their
only advice was to buy a new unit, with no real explanation as to what
was wrong with the old one. Finally I got hold of some
installation instructions for the damn thing (the orginial installation
was done by the factory,) and noted that the required the
installation of a vent loop on the outlet. As you can see on the
photo at the right, the factory just coiled the outlet hoses (the cabin
bilge pump outlet is coiled,) so that all I had to do is cut the shower
outlet, and install the vented loop at the highest point. Now
that we're home, I have to install a vented loop for the cabin bilge
pump, because it's the same centrifugal pump, and could have the same
intermittent pumping problem.
And Last, But Not Least, the Head Repair
Well, the last subject to discuss is the
head seat breaking. The head compartment is a tight fit for anybody of
normal size (such as Boris) and the head is a compact bowl (i.e.,
small.) So at some point in the trip the lid broke off from the seat, and it was downhill from there.
The main problem is to convince your grandkids to to go when there's no
back to the head. I guess they're not sure what's going to happen.
However, time works that one out.
It broke because the plastic got brittle; I guess through old age in the
marine environment. It was, as is the rest of the boat, 6 years old.
I thought that might be a rare part (for a compact bowl,) and I might
have to get a whole new seat. Surprise, the 2 marine supply stores in
Bellingham, both had the small bowl hinges, and none for the large bowl.
I guess the large bowls have an easier life. I got them from the
place that sold me the anchor line at the same time.
The replacement was simple: remove seat, install hinges, replace seat.
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